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10 simple ways to effectively reduce the cost of forklift

时间:2021-08-21 15:53 点击次数:
 10 simple ways to effectively reduce the cost of forklift
 
1. It's a must to change the easily worn tires frequently, just like a sports car.
The tires are seriously worn due to full load work, so you must have better tires in the first stage of a sports car race in order to continue the race.
The same is true for forklifts, such as internal combustion forklifts and electric forklifts, Excessive tire wear or blocking will make the forklift unstable and produce huge vibration in the working process, which will do great harm to the electrical system and hydraulic system.
Therefore, when selecting forklifts, we should not only choose more wear-resistant tires, but also pay attention to the materials and types of wheels, whether shock-absorbing wheels or load-bearing wheels and tires are required, and what characteristics their materials and hardness have (for example, polyurethane wheels are often used in indoor forklifts, such as electric trucks The electric stacker is high on the vehicle because of its wear resistance and low working noise, and the damping wheel is used when the ground is not very flat.)

2. Keep the forklift working environment clean and pay attention to the cleaning of the forklift itself.
The working environment of forklift, such as warehouse and production workshop, generally has some sundries, such as wood tray fragments,
fresh-keeping film, garbage, rags, production waste, etc. how these sundries are wrapped on the wheels or tires of forklift,
especially manual carrier and manual stacker, will have a far-reaching impact on work efficiency, so we should check more,
Timely remove the impact of these sundries on the forklift work, and often clean the ground of the forklift workplace,
and even consider using plastic tray or metal tray instead of wooden tray.

3. Add hydraulic oil and lubricating oil in time, and the forklift machinery needs more maintenance.
Insufficient hydraulic oil will lead to the forklift unable to reach its rated height and rated load, which will also affect the work efficiency.

4. The forklift shall be operated in accordance with the forklift operation manual. Misoperation is not allowed.
Misoperation may damage the forklift at least and cause forklift accidents at most.

5. Reduce impact damage. In the too narrow aisle, pay attention. It is best to arrange well-trained forklift drivers to work in this distance,
and pay attention to vibration alarm and turning indicator light to avoid hurting people.

6. Take more time to train your forklift operators and teach them safety knowledge, which can not only reduce the damage rate to the forklift itself and goods, but also greatly reduce the forklift failure rate.

7. To arrange preventive maintenance, it is best to formulate a maintenance plan and maintain the forklift regularly.
In the long run, formulating and implementing the maintenance plan can save a lot of money, which can prevent the failure of main components,
avoid many expensive maintenance costs and prolong the service life of your forklift.

8. Have a strict forklift management system. When the forklift is not applicable, please remove the key to avoid unnecessary damage caused by misoperation of other non operators. To tell the operator that in the process of forking, for some narrow aisles,
you must get off first and measure the width of the aisle to estimate whether the forklift and goods can pass safely.

9. Since the forklift is often at full load, in order to ensure normal operation the next day, after working every day,
take half an hour or an hour to listen to the "sound" of the forklift to see whether it is normal and whether it can continue to be used tomorrow.

10. Training on battery maintenance and battery charging is necessary. Forklift batteries are very important.
Now many batteries are lead-acid batteries, but a small number of batteries are maintenance free batteries,
and most batteries need to be maintained by special personnel. At this time, pay attention to check forklift distilled water frequently.
If it is insufficient, please add it in time; When charging, it should be noted that although most rechargeable batteries are intelligent charging,
they cannot be plugged in for a long time, otherwise the charger will be damaged. Due to the particularity of the battery,
it is best to train your forklift operators to avoid expensive maintenance costs due to improper maintenance of the battery.

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